YTD28 Series Double-Action Thin Plate Drawing Hydraulic Press
Characteristics
The fuselage may use four columns or the portal frame construction. The tetrastyle structure is simple, economical, and practical. The frame posture tension bar pre-tight structure offers high precision and good rigidity. With four-corner eight guide rails, the guidance precision is high and has strong anti-tilt ability. The stretch and pressure slide can be combined into a single unit through the positioning pin, enabling single-action craft movement.
The hydraulic control uses an integrated system with insert-mounted valves, a secondary filter installation, and a water cooling system. The machine operates smoothly and reliably and releases minimal dew point. It uses imported cylinder seal parts, ensuring high reliability and a long service life. The machine includes an integrated safety device, such as the cavity support return route under the cylinder, mutually locking security for the cylinder cavities, and an advanced return route.
PLC control ensures keen and reliable work, allowing for constant pressure and two types of shaping crafts. High spatial regulation and working speed lead to high production efficiency.
Applications
This machine is mainly used in automobiles, aviation, astronautics, shipbuilding, and large-scale thin steel plate forming, bending, and shaping. It can also be used for large-scale stretch mold hydrostatic testing and grinding matches.
Options
- Single-acting counter-stretch with a fluid pressure pad
- Movable work table
- Blanking buffer mechanism
- Photoelectric protection device
- Mold rolling carriage with fluctuation guide rail
- Quick mold clamping organization
- Touch-type industrial display monitor
- Displacement and pressure transmitter
- Material handling installation (hydraulic or mechanical type)
- Lubricating arrangement
YTD27K series frame type single action thin plate stretching hydraulic press:
Performance characteristics/The machine consists of the body, hydraulic, and electrical control system. The computer optimizes the machine's body structure and has sufficient strength and rigidity. The frame structure is connected by a tie rod and locked by a hydraulic nut with ultra-high pressure. The slider guide adopts a four-corner, eight-sided guide rail guide, which has high adjustment accuracy and good rigidity. It is difficult to have precision deviation after adjustment, and the main machine has a strong anti-eccentric load capacity. The guide rail is equipped with a lubrication device.
This machine's working pressure and stroke can be adjusted within the parameter range according to process requirements.
The hydraulic system adopts an advanced large-flow cartridge valve integrated system and an oil precision filtration device, which has a reasonable layout, compact structure, reliable movement, small hydraulic impact force, long service life, and reduced connection lines and leakage points. The flange structure is preferred for oil pipe connection to reduce the occurrence of oil leakage. The hydraulic system is equipped with a water-cooling device.
PLC controls the electrical system, the stroke control is controlled by the displacement sensor, and the pressure sensor controls the pressure control. The stroke and pressure parameters can be displayed and set on the touch screen. The equipment process program can be set according to the user's process requirements, which are easy to operate, sensitive, and reliable. The machine has three process actions: adjustment, manual, and semi-automatic. It has emergency stop and emergency return functions. Through the operation panel, there are two forming processes, fixed stroke, and fixed pressure, and three actions: hydraulic pad ejection, no ejection, and stretching. The pressure gauge, pressure regulating valve, control buttons, and touch screen are all installed on the front side of the column for easy observation and adjustment. In addition to the main operation cabinet, the electrical system is also equipped with a movable operating table.
Application field/This series of presses is mainly suitable for the stretching, bending, forming, blanking, flanging, and other stamping process requirements of metal sheet parts and can complete the leveling, pressing, and bending processes and the pressing of non-metallic parts under certain process conditions. It can also be used for large mold tests and research. Optional accessories/ Various forms of mobile worktables * Punching buffer device Photoelectric protection device Proportional control technology Punching device (hydraulic or mechanical) Mold fast clamping device Mold changing trolley Mold identification device.
A thin metal plate stretching hydraulic press is a specialized machine used in various industries to stretch and form thin metal sheets into desired shapes. Here's a detailed overview:
Components and Functions
1. **Hydraulic System:**
- **Hydraulic Pump:** Supplies pressurized fluid to the system.
- **Cylinders and Pistons:** Convert hydraulic energy into mechanical force.
- **Valves:** Control the flow and pressure of the hydraulic fluid.
2. **Frame and Bed:**
- **Frame:** Provides structural support to the entire press.
- **Bed:** The flat surface where the metal plate is placed.
3. **Die and Mold:**
- **Upper Die (Punch):** Moves down to stretch the metal.
- **Lower Die (Die):** Holds the metal plate in place.
4. **Control System:**
- **PLC (Programmable Logic Controller):** Automates the press operations.
- **Human-Machine Interface (HMI):** Allows operators to input parameters and control the machine.
5. **Safety Mechanisms:**
- **Safety Guards:** Protect operators from moving parts.
- **Emergency Stop Buttons:** Immediately halt operations in case of emergency.
Working Principle
1. **Preparation:**
- The metal plate is placed on the press bed.
- The lower die holds the plate in position.
2. **Hydraulic Activation:**
- The hydraulic pump activates, sending pressurized fluid into the cylinders.
- The upper die (punch) begins to move downwards.
3. **Stretching:**
- As the upper die descends, force is applied to the metal plate.
- The metal plate stretches and conforms to the shape of the die.
4. **Completion:**
- The hydraulic system retracts the upper die once the desired shape is achieved.
- The formed metal plate is removed from the press.
Applications
- **Automotive Industry:** Forming body panels and components.
- **Aerospace Industry:** Manufacturing aircraft skin and other parts.
- **Electronics:** Creating enclosures and structural components.
- **Consumer Goods:** Producing appliances and other metal products.
Advantages
- **Precision:** Ensures accurate and repeatable shaping of metal plates.
- **Efficiency:** High-speed operations reduce production time.
- **Versatility:** Capable of handling various metal types and thicknesses.
Considerations
- **Material Properties:** Different metals require specific settings and dies.
- **Maintenance:** Regular maintenance of hydraulic systems and dies is essential.
- **Safety:** Proper training and safety protocols are crucial to prevent accidents.
By understanding the components, working principles, and applications, operators can effectively utilize a thin metal plate stretching hydraulic press to achieve high-quality metal forming results.
YTD27 Series Single Action Thin Metal Plate Stretching Hydraulic Press:
YTD27K series frame type single action thin plate stretching hydraulic press:
Data of YTD27K series frame type single action thin plate stretching hydraulic press:
|
|
YTD27 -fR |
)
|
|
YTD2 |
-10UA |
TD27
[ 4 1 |
-T2F |
VTD27 -TEM |
YTD27 2 |
1TD2 -5 |
|
KN |
3150X2 3150X2 |
4000X23150X2-2000X15000X24000X2420004000X2445006300X2440006200×248000 8300X3 |
e |
L |
kN |
630X2 |
60CX2 |
500X2 |
450X2 |
750X2 |
500X2 |
675X2 |
850X2 |
1250X2 |
2500 |
#B |
kN |
1600x 1250X2 1000X2 |
1000X2-6301250X2 1300X2+63010004200X21000.200 125025002 6500 |
Return force |
kN |
315X2 |
30CX2 |
315X2 |
300 |
300X2 |
130 |
380 |
300 |
300 |
300 |
a |
Mpa |
25 |
25 |
25 |
25 25 |
25 |
25 |
25 25 |
25 |
Wax.slido sfrote |
mm |
900 |
1030 |
1000 |
1000 |
1000 |
1000 |
100 |
1200 |
1200 |
1400 |
Max. strike cf knock out. |
|
300 |
450 |
350 400 400 400 |
400 |
400 400 450 |
mm |
mm |
1500 |
1500 |
1600 |
600 |
1600 |
1600 |
700 |
800 |
1800 |
2000 |
Slide speed |
|
mS |
250 180 250-30 250-300 250-30 250-300 250-300 250-300 250-300 250-300 |
|
|
mS |
6-16 |
8-20 |
8-16 |
8-16 |
8-20 |
8-20 |
8-20 |
8-20 |
8-20 |
B-20 |
|
|
nms |
85 |
100 |
120 |
120 |
120 |
180 |
180 |
190 160 |
200 |
|
R |
nmg |
30 |
5) |
65 |
120 |
70 |
120 |
120 |
160 |
160 |
110 |
|
|
nms |
150 |
1E0 |
160 |
180 |
160 |
180 |
180 |
180 180 |
180 |
() |
-R E P |
mm |
3500 |
28)0 |
3000 |
3600 |
3200 |
4000 |
4000 |
4600 |
5000 |
5200 |
|
|
mm |
2000 1800 1800 2200 1800 2200 2500 2500 2500 2500 |
|
|
mm |
2600 |
2100 |
2450 |
2900 |
|
3200 |
3250 |
3750 |
4150 |
4150 |
|
|
mm |
1400 1200 1150 1700 1700 1750 1750 1750 1750 |
total power |
kw |
20+30 |
55 |
74 |
74 |
90 |
90 |
111 |
165 |
190 |
238 |
Tech Data of YTD27 Thin Metal Plate Stretching Hydraulic Press:
m |
|
|
Y1D |
Y1D82K |
Y1082 |
|
032 |
IUk |
Y1032 |
|
Neminal feree |
KN |
5000 5000 5000 5300 6300 000X3 800 8000 500X243000 |
R n |
KN |
1000 |
1000 |
750 |
850 |
1250 |
470X3 |
1250 |
1250 |
400X2 |
Eiector for |
KN |
1000 1000 800 1000 1000 400X3 1000 1000 800X2 |
NE |
KN |
450 |
45C |
300 |
450 |
450 |
250X3 |
450 |
450 |
400X2 |
Max. pressure DFAT |
Mpa |
25 25 25 25 25 25 25 25 25 |
SK STAS |
mm |
900 |
90C |
900 |
900 |
900 |
900 |
1000 |
1000 |
1000 |
MBctkecmk |
mm |
350 30C 300 350 350 350 350 350 300 |
1 A |
|
1500 |
500 |
500 |
1500 |
1500 |
1500 |
1500 |
1500 |
1500 |
|
|
m |
150 12c 120 120 120 150 120 120 250 |
|
ms |
6-15 |
6-15 |
6-15 |
6-12 |
6-12 |
6-12 |
5-12 |
5-12 |
6-16 |
|
|
ms |
80 80 100 90 60 60 80 80 150 |
EA |
|
|
2200 |
1200 |
200 |
1600 |
1300 |
3000 |
1500 |
2000 |
4000 |
le aed |
mm |
1400 1200 200 1600 1200 1200 1500 1500 1600 |
7:EH tis bi |
|
n |
80 |
80 |
95 |
80 |
B0 |
60 |
100 |
100 |
80 |
|
160 6C 200 160 160 120 150 150 60 |
F |
KW |
37 |
37 |
37 |
45 |
45 |
45 |
45 |
45 |
60 |
|
|
|
|
|
TD3* |
D88 |
TDS |
TDC 5 |
TD2S |
TD82 H |
TD32 |
TD38 |
No |
|
N |
8000+1000X2 8000+1000X2 8000+1000X2 10000+1250X2 4500+4000X2 000043C00X21250044000X2 25000 |
Relum trace |
RN |
600X2 |
600X2 |
600X2 |
530X2 |
510X2 |
700 |
700 |
2100 |
H EE |
E |
KN |
1000 1000 1000 1250 1250X2 2000 3000 3000 |
|
kN |
450 |
450 |
450 |
600 |
600X2 |
80 |
600 |
600 |
Maw. pressured r |
MMA |
25 25 25 25 |
25 25 25 |
25 |
|
mm |
100 |
000 |
1000 |
000 |
1100 |
000 |
000 |
200 |
Mvstike c Kreck out |
|
350 360 350 350 350 40C 400 400 |
|
nm |
500 |
1500 |
1500 |
800 |
2500 |
500 |
500 |
1500 |
Slide speed |
|
ms |
120 120 120 120 180 15C 150 150 |
e |
6-12 |
6-12 |
6-12 |
6-10 |
8-15 |
5-12 |
4-10 |
4-8 |
|
|
100 100 100 120 |
160 12C 120 100 |
|
|
nm |
150 |
2000 |
2600 |
1500 |
3000 |
2000 |
2000 |
2500 |
nm |
1500 1800 1600 1500 2000 1800 1800 2000 |
|
|
30 |
130 |
30 |
00 |
75 |
95 |
65 |
65 |
ms |
160 160 160 60 120 18C 50 150 |
|
W |
74 |
74 |
74 |
37+37 |
90 |
11C |
10 |
110 |
|
|
|
Four-Column Hydraulic Press Machine Performance highlights:
This machine is suitable for pressing plastic materials, such as punching, bending, turning, and thin plate stretching. It can also be used for correction, press fitting, grinding wheel forming, cold extrusion metal parts forming, and plastic and powder products' pressing and forming process. After being equipped with a punching buffer device, it can be used for punching and blanking.
This machine has an independent power mechanism and electrical system and adopts button-centralized control, which can realize three operation modes: adjustment, manual, and semi-automatic.
This machine's working pressure, pressing speed, and stroke range can be adjusted according to the process requirements. It can also complete two process modes: fixed pressure and fixed stroke. The fixed pressure process mode has pressure holding and delayed automatic return after pressing.
Optional accessories/Photoelectric protection deviceStroke, pressure, time digital display system heating and cooling devicePLC programmable controllerPunching buffer deviceMold heating and temperature control device floating guide rail and rolling bracket for mold change
|
|
|
|
k* |
R |
YTDE |
YR |
|
YDS |
YTDSE |
No ltoiee |
kN |
400 63C 100 1000 1600 800X2 2000 2000 1000X2 |
tun |
KN |
185 |
30C |
315 |
165 |
210 |
170X2 |
480 |
240 |
250X2 |
mHT Eoclor force |
KN |
100 19C 190 |
190 |
630 400 400 |
fern loti |
KN |
55 |
0C |
100 |
00 |
350 |
|
250 |
250 |
|
Max.Pressure cf gd |
WF |
25 |
25 |
25 |
25 |
25 |
25 |
25 |
25 |
25 |
Mev slide state |
mm |
350 |
0C |
600 |
600 |
600 |
100 |
700 |
700 |
1100 |
ad knock a |
T |
150 |
20C |
200 |
200 |
200 |
250 |
350 |
|
|
m |
700 |
80C |
900 |
900 |
1050 |
1600 |
1100 |
1100 |
1500 |
Slide speed |
|
m |
75 45 23 |
120 160 80 120 180 180 |
|
|
n/s |
35 |
22 |
8-15 |
8-15 |
6-15 |
10-24 |
6-12 |
6-12 |
8-20 |
|
|
nmE |
80 50 |
47 |
100 |
120 85 |
55 |
100 75 |
b ae |
|
|
460 |
58C |
720 |
720 |
1000 |
2500 |
000 |
1000 |
2400 |
|
|
|
460 48C 580 |
580 |
700 2000 900 |
900 1500 |
idetdck p |
m |
mk |
150 |
75 |
75 |
75 |
40 |
|
65 |
65 |
|
|
|
m |
200 |
4C |
140 |
140 |
70 |
95 |
95 |
|
Total rower |
kw |
7.5 |
7.5 |
11 |
|
15 |
15 |
15 |
15 |
22 |
Small or medium Four-Column Hydraulic Press Machine:
Large Four-Column Hydraulic Press Machine
n |
|
|
|
|
|
|
|
|
R |
|
Nominal fo |
kN |
1250X2 3150 3150 315C 3150 1600X9 4000 4000 000 |
|
KN |
250X2 |
600 |
600 |
300 |
600 |
160X2 |
800 |
500 |
1000 |
H |
KN |
630 |
630 630 |
400 |
630 |
630 630 1000 |
FHHIitr |
kN |
|
350 |
350 |
350 |
250 |
350 |
250 |
250 |
50 |
Wa peisre |
WpE |
20 25 |
25 25 25 25 |
25 25 25 |
|
mm |
500 |
800 |
800 |
800 |
800 |
80 |
800 |
800 |
900 |
|
mm |
250 250 250 250 250 |
300 300 350 |
wet stie me |
mm |
2000 |
250 |
1250 |
250 |
250 |
250 |
1250 |
250 |
500 |
E Slide speed |
F |
S |
180 120 100 60 100 160 20 80 20 |
|
|
|
6-12 |
3-12 |
6-12 |
6-12 |
6-12 |
8-16 |
3-12 |
6-12 |
6-15 |
|
|
m |
60 60 |
80 |
120 |
80 |
150 |
60 |
90 B0 |
atle area |
|
m |
2200 |
260 |
1200 |
260 |
2000 |
200 |
20 |
20 |
1400 |
|
|
mm |
1500 120 |
1200 120 1400 |
1500 |
1200 |
1200 1400 |
Site back spee |
1 |
nm |
|
55 |
55 |
55 |
90 |
75 |
70 |
70 |
30 |
|
|
TTS |
100 |
100 |
00 |
140 |
140 |
160 |
160 60 |
|
kw |
22 |
22 |
22 |
22 |
22 |
30 |
30 |
30 |
37 |
Production machine to show production ability: