Z15S High-speed Servo Hydraulic Press for Hot Forming
Special high-integration hydraulic driving control design and high slide striking speed without loading (0.5-0.8m/s)improve
its working efficiency, controllability, safety, and reliability.
·Displacement grating testing and ratio servo control closed-loop control of the slide speed, pressure, and displacement. It has
three pressing functions: constant velocity, constant strain rate, and variable strain rate.
·Hydraulic press intelligent control is a precision servo ratio control system, diverse sensor system, adaptive leveling
system, and HMI system diagnosing &displaying fault and displaying &setting up multivariate parameters.
·With optional die automatic clamping, positioning, heating, and ejecting device, slide four corners leveling system, die
automatic lubrication system, robot automatic feeding and uploading system.
·Press tonnage and table size can be customized according to the forming process.
Application:
It is mainly for all kinds of composite materials hot die forming, MG-Al alloy hot die forging, isothermal forging deforming,
Big die work pieces pre-forging, hot trimming, and ring forgings with multiple stationshot forging are needed.
Follow-up servo and special flexible direction control to avoid sudden blow unexpectedly and jerk of drive head, much safer;
·When the ram returns, there is no inertial empty in the hydraulic cylinder, fast return, high striking frequency, and its action is coherent;
·Main oil channel with double piston accumulator to reduce hydraulic impact and easy to view and repair hall control system;
·Main valve and working cylinder side integration, simple structure, avoid hydraulic oil inertial empty, high transferring efficiency,
easy to repair;
·Damper device matching with accumulator to reduce speed in advance before hitting top;
·Guide bush uses high and lower pressure double anti-leakage design to improve hammer reliability;
·Complex driving oil cylinder, accumulator, main oil channel, and main valve assembly on forged block, the power head is welding
structure without hydraulic high pressure;
·Special alloy steel working cylinder and its hanging assembling structure to prolong its piston rod life;
·System with over and lower pressure protecting function to avoid tube breaking up or oil spray due to piston rod break up;
·Many pumps will be with automatic loading according to oil required by the system, to reduce hydraulic impact, and to improve pump
and discharging valve life;
·Forged insert"X" type guiding structure and long ram structure to improve ram guiding accuracy.
A CNC Fully Hydraulic Die Forging Hammer is a forging equipment used to shape metal parts by applying high-pressure hydraulic force. This technology combines traditional die-forging techniques with modern CNC (Computer Numerical Control) systems to improve precision, efficiency, and automation in the forging process. Here's a detailed overview of its key features and benefits:
### Key Features
1. **Hydraulic System**:
- Utilizes hydraulic power to generate the necessary force for forging.
- Offers precise control over the hammering force and stroke, enhancing the forging quality.
2. **CNC Control**:
- Integrates CNC technology for automated and programmable control.
- Enables precise positioning and movement, reducing human error.
- Allows for complex shapes and intricate designs to be forged with high accuracy.
3. **Die Forging**:
- Dies (molds) are used to shape the metal workpiece.
- Die forging ensures uniformity and high structural integrity of the forged parts.
4. **Fully Automated Operation**:
- Minimizes the need for manual intervention.
- Enhances production efficiency and consistency.
5. **Robust Construction**:
- Designed to withstand high pressures and heavy-duty operation.
- Durable components ensure long service life and reliability.
### Benefits
1. **Improved Precision**:
- CNC control provides high precision in forging operations, ensuring that the final products meet exact specifications.
2. **Enhanced Productivity**:
- Automation and efficient hydraulic power increase production speed and reduce cycle times.
- Multiple operations can be performed in a single setup, further boosting productivity.
3. **Quality Consistency**:
- Automated control reduces variability, ensuring consistent quality across batches.
4. **Flexibility**:
- Suitable for forging a wide range of metals and alloys.
- Capable of producing complex geometries and detailed designs.
5. **Energy Efficiency**:
- Hydraulic systems can be more energy-efficient than traditional mechanical systems.
6. **Safety**:
- Reduced manual intervention lowers the risk of workplace accidents.
- Modern safety features can be integrated into the system.
### Applications
CNC Fully Hydraulic Die Forging Hammers are used in various industries, including:
- **Automotive**: Forging components like crankshafts, connecting rods, and gears.
- **Aerospace**: Producing high-strength components such as turbine blades and structural parts.
- **Industrial Machinery**: Creating heavy-duty parts for industrial equipment.
- **Oil and Gas**: Manufacturing durable components for drilling and extraction equipment.
### Conclusion
The CNC Fully Hydraulic Die Forging Hammer represents an advanced solution for high-precision, efficient, and automated forging operations. Its integration of CNC technology and hydraulic power makes it a valuable tool for industries requiring high-quality forged parts with intricate designs and consistent quality.
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