Why do we need to decoiling and leveling, then cutting for blanking
For sheet coil is low price, but cut-to-length sheet plates are high prices
With this blanking line, user prefer sheet coils to cut-to-length steel plate, enabling flexible clipping and much lower costs of purchase because of their large price spread
Feature:
The cut-to-length line is a special equipment for flattening thin metal coils and cutting them into blocks. It is usually composed of a loading cart, decompiler, plate supporting, pressing and drawing device, main leveling machine, movable bridges, guiding and correcting device, measuring mechanism, lamination device, shearing machine, conveying table, pneumatic discharge rack, hydraulic lifting and stacking table, conveying roller table and hydraulic system, electrical control system, etc.The cut-to-length line is controlled by PLC. The main hydraulic, pneumatic, and electronic control components, measuring
system are selected international well-known brands.
This production line is mainly used to process cold-rolled carbon steel coil, stainless steel coil, and non-ferrous metal coil plates. If it is equipped with a six-high structured leveling machine, it can flatten and cut coil plates with high surface requirements, such as metal and aluminum.
According to customer requirements,the production line can be equipped with primary or fine leveling machines. The fixed length and shear feeding machinery can adopt common mechanical appliances, cooperative action, and digital frequency conversion technology or AC servo technology. The shearing machines can be an ordinary mechanical shearing machine, ordinary hydraulic shearing machines, high-speed brake shearing machines with an electromagnetic clutch, pneumatic clutch transmission power,movable shearing machines, and rotary flying shearing machines. After the production line is equipped with related forming machine tools,it can have a wider range of functional extensions.
This is the flying shear cut to length line with loops:
This is the flying shear cut to length line without loops:
Also, you can see each part of the production line:
The below picture shows all the machines for this: flying shear cut to length line for thin plate.
They are:
1) Decoiler
2) Leveling machine
3) Flying shear
4) Flim laminating and length fixing mechanism
5) Stacking mechanism
Parameter of Flying Shear Cut to Length Line for Thin Plates
| Model |
650 800 |
800 |
1250 1600 1800 2000 2200 |
Raw Coil |
|
,,
Cold-rolled steel
0.5mm-3mm
800mm(MAX)
10ton(MAX)
±0.3mm |
,, coil,Galvanized coil,Co
0.3mm-2.3mm
1250mm(MAX)
20ton(MAX
±0.3mm |
lor-coated coil,Stainless
0.5mm-3mm
1600mm(MAX)
20ton(MAX) |
steel coil,Aluminum etc.
0.5mm-3mm 0.5mm-3mm 0.5mm-3mm |
| Coil Thickness |
0.2mm-2.3mm 0.2mm-2.3mm |
| Coil Width |
650mm(MAX)
8ton(MAX) |
800mm(MAX)
10ton(MAX) |
1800mm(MAX)
20ton(MAX) |
2000mm(MAX)
20ton(MAX) |
2200mm(MAX)
20ton(MAX) |
| Coil Weight |
| Shearing Accuracy |
±0.3mm ±0.3mm |
±0.5mm |
±0.5mm ±0.5mm ±0.5mm |
| Operating Speed |
80m/min(MAX) 80m/min(MAX) |
80m/min(MAX) |
60m/min(MAX) |
60m/min(MAX) 60m/min(MAX) 60m/min(MAX 60m/min(MAX) |
| Model |
400 |
800 |
800 |
1250 |
1600 |
1800 |
R aw C o i l |
, , , ,
Cold-rolled steel coil,Galva nized coil,Color-coated coil,Stainless steel coil,Aluminum etc. |
| Coil Thickness |
0.2mm-2.0mm 0.2mm-2.3mm |
0.5mm-3mm |
0.3mm-2.3mm |
0.5mm-3mm |
0.5mm-3mm |
| Coil Width |
400mm(MAX 800mm(MAX) |
800mm(MAX) |
1250mm(MAX) |
1600mm(MAX) |
1800mm(MAX) |
| Coil Weight |
5ton(MAX) 10ton(MAX) |
10ton(MAX) |
20ton(MAX) |
20ton(MAX |
20ton(MAX) |
| Shearing Accuracy |
Cutting±0.3mmAcc/decelerate±0.4mm |
| Shearing Speed |
200cuts/min 160cuts/min |
120cuts/min |
120cuts/min |
| Operating Speed |
70m/min-90m/min |
80m/min |
Audited Supplier 
){kind=link}