Follow-up servo and special flexible direction control to avoid sudden blow unexpectedly and jerk of drive head, much safer;
·When the ram return, there is no inertial empty in the hydraulic cylinder, fast return, high striking frequency and its action is coherent;
·Main oil channel with double piston accumulator, to reduce hydraulic impact, and easy to view and repair hall control system;
·Main valve and working cylinder side integration, simple structure, avoid hydraulic oil inertial empty, high transferring efficiency,
easy to repair;
·Damper device matching with accumulator to reduce speed in advance before hitting top;
·Guide bush uses high and lower pressure double anti-leakage design to improve hammer reliability;
·Complex driving oil cylinder,accumulator, main oil channel and main valve assembly on forged block, the power head is welding
structure without hydraulic high pressure;
·Special alloy steel working cylinder and its hanging assembling structure, to prolong its piston rod life;
·System with over and lower pressure protecting function, to avoid tube breaking up or oil spray due to piston rod break up;
·Many pumps will be with automatic loading according to oil required by the system,to reduce hydraulic impact, and to improve pump
and discharging valve life;
·Forged insert"X" type guiding structure and long ram structure to improve ram guiding accuracy.
A CNC Fully Hydraulic Die Forging Hammer is a forging equipment used to shape metal parts by applying high-pressure hydraulic force. This technology combines traditional die-forging techniques with modern CNC (Computer Numerical Control) systems to improve precision, efficiency, and automation in the forging process. Here's a detailed overview of its key features and benefits:
### Key Features
1. **Hydraulic System**:
- Utilizes hydraulic power to generate the necessary force for forging.
- Offers precise control over the hammering force and stroke, enhancing the forging quality.
2. **CNC Control**:
- Integrates CNC technology for automated and programmable control.
- Enables precise positioning and movement, reducing human error.
- Allows for complex shapes and intricate designs to be forged with high accuracy.
3. **Die Forging**:
- Dies (molds) are used to shape the metal workpiece.
- Die forging ensures uniformity and high structural integrity of the forged parts.
4. **Fully Automated Operation**:
- Minimizes the need for manual intervention.
- Enhances production efficiency and consistency.
5. **Robust Construction**:
- Designed to withstand high pressures and heavy-duty operation.
- Durable components ensure long service life and reliability.
### Benefits
1. **Improved Precision**:
- CNC control provides high precision in forging operations, ensuring that the final products meet exact specifications.
2. **Enhanced Productivity**:
- Automation and efficient hydraulic power increase production speed and reduce cycle times.
- Multiple operations can be performed in a single setup, further boosting productivity.
3. **Quality Consistency**:
- Automated control reduces variability, ensuring consistent quality across batches.
4. **Flexibility**:
- Suitable for forging a wide range of metals and alloys.
- Capable of producing complex geometries and detailed designs.
5. **Energy Efficiency**:
- Hydraulic systems can be more energy-efficient than traditional mechanical systems.
6. **Safety**:
- Reduced manual intervention lowers the risk of workplace accidents.
- Modern safety features can be integrated into the system.
### Applications
CNC Fully Hydraulic Die Forging Hammers are used in various industries, including:
- **Automotive**: Forging components like crankshafts, connecting rods, and gears.
- **Aerospace**: Producing high-strength components such as turbine blades and structural parts.
- **Industrial Machinery**: Creating heavy-duty parts for industrial equipment.
- **Oil and Gas**: Manufacturing durable components for drilling and extraction equipment.
### Conclusion
The CNC Fully Hydraulic Die Forging Hammer represents an advanced solution for high-precision, efficient, and automated forging operations. Its integration of CNC technology and hydraulic power makes it a valuable tool for industries requiring high-quality forged parts with intricate designs and consistent quality.
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