This uncoiling and leveling production line has a stoppage; why have this?
In some production lines, a controlled stoppage is intentionally built. This planned halt is used to achieve objectives such as ensuring proper alignment, calibration, and quality control before moving on to subsequent processing steps. It can also allow for critical adjustments or maintenance checks without compromising the final product quality.
In English, you might refer to this as a "planned production line stoppage" or "controlled production halt."
Performance Features:
This production line is a specialized system designed to flatten thin metal coils and shear them into plate blocks. It typically consists of a feeding trolley, uncoiler, plate support and tensioning device, main leveling unit, movable bridge, guiding and correction device, length measurement mechanism, lamination device, shearing machine, conveying worktable, pneumatic discharge rack, hydraulic lifting and stacking table, material transporting roller table, as well as a hydraulic system and an electrical control system. All components work in unison under PLC control, and key hydraulic, pneumatic, electrical control elements, and the length measurement system are selected from renowned brands.
The equipment is primarily used for processing cold-rolled carbon steel coils, stainless steel coils, and non-ferrous metal coils. By employing a six-stage leveling machine, it is capable of flattening and length-shearing coils made from metals like aluminum, which require high surface quality.
According to customer requirements, the leveling process can be executed using either a two-stage (primary and fine) leveling system; length feeding and shearing may utilize either conventional electromechanical coordination, digital variable frequency technology, or AC servo technology; and the shearing machine can be configured as a conventional mechanical type, a hydraulic type, a high-speed guillotine-type powered by hydraulic motors or pneumatic clutches, a mobile tracking cutter, or a rotary flying shear. Additionally, with compatible forming machines, the system's functionality can be further extended.
Performance Features for transverse cutting production line:
This production line is a specialized system designed to flatten thin metal coils and shear them into plate blocks. It typically consists of a feeding trolley, uncoiler, plate support and tensioning device, central leveling unit, movable bridge, guiding and correction device, length measurement mechanism, lamination device, shearing machine, conveying worktable, pneumatic discharge rack, hydraulic lifting and stacking table, material transporting roller table, as well as a hydraulic system and an electrical control system. All components work in unison under PLC control, and key hydraulic, pneumatic, electrical control elements and the length measurement system are selected from renowned brands.
The equipment is primarily used for processing cold-rolled carbon steel coils, stainless steel coils, and non-ferrous metal coils. By employing a six-stage leveling machine, it can flatten and length-shear coils made from metals like aluminum, which require high surface quality.
According to customer requirements, the leveling process can be executed using either a two-stage (primary and fine) leveling system; length feeding and shearing may utilize either conventional electromechanical coordination, digital variable frequency technology, or AC servo technology; and the shearing machine can be configured as a conventional mechanical type, a hydraulic type, a high-speed guillotine-type powered by hydraulic motors or pneumatic clutches, a mobile tracking cutter, or a rotary flying shear. Additionally, with compatible forming machines, the system's functionality can be further extended.
Below is an English version of the table, with the corresponding technical parameters translated:
LCZN Series Main Technical Data
| Model |
Sheet Thickness (mm) |
Coil Width (mm) |
Leveling Tolerance (mm) |
Length Tolerance (mm) |
Line Speed (m/min) |
Coil Weight (t) |
| LCZN-2×650 |
0.3-2 |
150-650 |
1.2 |
±0.5 |
40 |
5 |
| LCZN-2×850 |
0.3-2 |
300-850 |
1.2 |
±0.5 |
40 |
5 |
| LCZN-2×1250 |
0.3-2 |
300-1250 |
1.2 |
±0.5 |
40 |
5 |
| LCZN-2×1600 |
0.3-2 |
300-1600 |
1.2 |
±0.5 |
40 |
5 |
| LCZN-2×1800 |
0.3-2 |
300-1800 |
1.2 |
±0.5 |
40 |
5 |
| LCZN-3×1600 |
0.5-3 |
300-1600 |
1.5 |
±0.5 |
40 |
6 |
| LCZN-3×2000 |
0.5-3 |
300-2000 |
1.5 |
±0.5 |
40 |
6 |
| LCZN-4×1250 |
0.5-4 |
300-1250 |
1.8 |
±0.5 |
40 |
8 |
| LCZN-4×1600 |
0.5-4 |
300-1600 |
1.8 |
±0.5 |
40 |
8 |
| LCZN-4×2000 |
0.5-4 |
300-2000 |
1.8 |
±0.5 |
40 |
10 |
| LCZN-6×1600 |
0.8-6 |
300-1600 |
2.0 |
±0.5 |
40 |
10 |
| LCZN-6×2000 |
0.8-6 |
300-2000 |
2.0 |
±0.5 |
40 |
15 |
| LCZN-8×2000 |
1.0-8 |
300-2000 |
2.5 |
±0.5 |
40 |
15 |
| LCZN-10×2000 |
1.2-10 |
300-2000 |
3.0 |
±0.5 |
40 |
20 |
| LCZN-12×2000 |
2.0-12 |
300-2000 |
3.5 |
±1.0 |
40 |
20 |
| LCZN-16×2000 |
3.0-16 |
300-2000 |
4.0 |
±1.0 |
40 |
25 |
| LCZN-20×2000 |
4.0-20 |
300-2000 |
4.5 |
±1.0 |
40 |
25 |
| LCZN-25×2000 |
5.0-25 |
300-2000 |
5.0 |
±1.0 |
40 |
30 |
| LCZN-30×2000 |
6.0-30 |
300-2000 |
5.0 |
±1.0 |
40 |
30 |
| LCZN-40×2000 |
8.0-40 |
300-2000 |
5.0 |
±1.0 |
40 |
35 |
| LCZN-60×2000 |
10-60 |
300-2000 |
5.0 |
±1.0 |
40 |
35 |
Performance Features For uncoiler and leveling machine
- Specialized System:
This production line is engineered to flatten and cut thin metal coils into block plates. It integrates components such as a feeding trolley, coil unwinding machine, plate-support and tensioning device, leveling main machine, movable overbridge, guiding and deflection correction system, fixed-length mechanism, laminating unit, plate cutting machine, conveying work table, pneumatic discharge rack, hydraulic lifting stacking table, material transport roller table, along with a comprehensive hydraulic and electrical control system. All components are synchronized via a PLC, with key hydraulic, pneumatic, and electrical elements, as well as the fixed-length system, sourced from internationally renowned brands.
- Versatile Processing Capability:
Designed primarily for cold-rolled carbon steel, stainless steel, and non-ferrous metal coils, this line can be equipped with a six-stage leveling machine. This enables precise flattening and fixed-length cutting even for coils with stringent surface quality requirements, such as aluminum.
- Flexible Configuration Options:
- Leveling: Customizable with either dual-stage (primary and fine) leveling machines based on customer requirements.
- Fixed-Length Feeding & Cutting: Can be achieved using conventional electromechanical synergy, digital variable frequency technology, or AC servo technology.
- Plate Cutting: Options include conventional mechanical, hydraulic models, high-speed guillotine cutting machines with electromagnetic or pneumatic clutch power transmission, mobile tracking cutting, or rotary flying cutting machines.
- Extended Functionality: Supporting forming machines can be integrated to further enhance the production line's capabilities.
This state-of-the-art production line offers clear operational advantages with its precision engineering, flexible configurations, and robust quality components, ensuring efficient and reliable performance for modern metal processing applications.
Below is an English reference translation of the technical data table for the LCZN series. Please note that the specific column headings and parameter values may vary depending on the exact configuration and version of the equipment. The data shown here is for reference only.
Technical Data for LCZN Series
| Model |
Applicable Sheet Thickness (mm) |
Coil Width (mm) |
Rated Line Speed (m/min) |
Leveling Speed (m/min) |
Other Parameters |
| LCZN-2600 |
0.3-2.0 |
150-650 |
20/25 |
20/25 |
1.2 / 1.2 (see note) |
| LCZN-3200 |
0.3-2.0 |
400-1300 |
20/25 |
20/25 |
1.2 / 1.2 (see note) |
| LCZN-4000 |
0.3-4.5 |
400-1300 |
20/25 |
20/25 |
1.2 / 1.2 (see note) |
| LCZN-6000 |
0.3-6.0 |
400-1600 |
20/25 |
20/25 |
1.2 / 1.2 (see note) |
| LCZN-6500 |
1.0-6.0 |
600-1600 |
20/25 |
20/25 |
1.2 / 1.2 (see note) |
| LCZN-8000 |
1.0-6.0 |
800-2000 |
20/25 |
20/25 |
1.2 / 1.2 (see note) |
| LCZN-12500 |
1.0-6.0 |
800-2000 |
20/25 |
20/25 |
1.2 / 1.2 (see note) |
Note:
- The "1.2 / 1.2" values in the "Other Parameters" column are indicative placeholders (e.g., leveling accuracy, cut-to-length accuracy, etc.) shown in the original chart.
- All technical parameters are for reference only; final specifications depend on the actual equipment configuration.
- The manufacturer reserves the right to make changes without prior notice due to ongoing product improvements.
Thin Sheet CNC High-Speed Precision Uncoiling, Leveling, Cut-to-Length, and Slitting Production Line
The Thin Sheet CNC High-Speed Precision Uncoiling, Leveling, Cut-to-Length, and Slitting Production Line is a highly efficient automated metal sheet processing system designed for the uncoiling, leveling, cutting, and slitting of various metal materials including steel, aluminum, and stainless steel. This production line utilizes advanced CNC control systems to ensure precise and efficient processing, making it ideal for industries such as automotive manufacturing, household appliances, construction, and metal products.
Key Features:
- High-Speed and High Precision: Equipped with servo control systems, the production line ensures accurate cut-to-length operations with minimal dimensional deviation, thereby enhancing production efficiency.
- Intelligent Automation: Featuring a PLC control system, the production line supports fully automated operations that reduce manual intervention and boost overall production stability.
- Wide Range of Applications: Capable of processing a variety of thin sheet materials, it caters to diverse application needs across multiple industries.
- Efficient and Stable Operation: Advanced tension control and high-precision leveling mechanisms effectively eliminate material stress, ensuring superior product quality.
- Customizable Configurations: The system can be tailored with different leveling, slitting, and stacking solutions to meet specific production requirements.
This production line represents an ideal solution for modern metal processing industries aiming to enhance efficiency and optimize product quality. For more technical specifications and customized solutions, please contact us.
Thin plate CNC high-speed precision unwinding, leveling, and fixed-length flying shear line
Features:
This production line is a special equipment for leveling and shearing thin metal coils into block-shaped plates.
It is usually composed of a loading trolley, an unwinding machine, a pressing plate device, a leveling main machine, a movable bridge, a guide correction device, a fixed-length mechanism, a film device, a shearing machine, a conveyor table, a pneumatic unloading rack, a hydraulic stacker, a conveyor roller, a hydraulic system, an electrical control system, a PLC control and other coordinated actions.
This equipment is mainly used for processing cold-rolled carbon steel coils, stainless steel coils, and non-ferrous metal coils.
Six leveling machines are configured to level the long-plate surface of metal aluminum coils and the shearing of other high coils.
According to customer requirements, two leveling machines can be used for initial finishing; the fixed-length feeding and shearing can adopt ordinary mechanical and electrical coordinated actions, digital frequency conversion or AC servo technology; the shearing machine can be equipped with ordinary machinery, hydraulic electromagnetic clutch, pneumatic clutch to transmit power high-speed gantry shearing machine, mobile tracking shearing machine and rotary flying shearing machine.
It can be used more widely when matched with related molding machines.
Here's the translated table in English:
| Model Number |
Processing Plate Thickness (mm) |
Processing Plate Width (mm) |
Cutting Accuracy (mm) |
Max Cutting Speed (m/min) |
Max Cutting Frequency (spm) |
Coil Weight (ton) |
| LZCN-2x650 |
0.2-2 |
100-650 |
±0.3 |
80 |
150 |
5 |
| LZCN-2x800 |
0.2-2 |
100-800 |
±0.3 |
80 |
150 |
8 |
| LZCN-2x1300 |
0.4-3 |
400-1300 |
±0.3 |
80 |
150 |
15 |
| LZCN-2x1600 |
0.3-2 |
400-1600 |
±0.3 |
80 |
150 |
20 |
| LZCN-3x800 |
0.3-3 |
100-800 |
±0.3 |
70 |
150 |
10 |
| LZCN-3x1300 |
0.3-3 |
400-1300 |
±0.3 |
70 |
150 |
15 |
| LZCN-3x1600 |
0.3-3 |
400-1600 |
±0.3 |
70 |
150 |
20 |
Let me know if you need anything else!
Feature:
The cut-to-length line is a special equipment for flattening thin metal coils and cutting them into blocks. It is usually composed of a loading cart, decompiler, plate supporting, pressing and drawing device, main leveling machine, movable bridges, guiding and correcting device, measuring mechanism, lamination device, shearing machine, conveying table, pneumatic discharge rack, hydraulic lifting and stacking table, conveying roller table and hydraulic system, electrical control system, etc.The cut-to-length line is controlled by PLC. The main hydraulic, pneumatic, and electronic control components, measuring
system are selected international well-known brands.
This production line is mainly used to process cold-rolled carbon steel coil, stainless steel coil, and non-ferrous metal coil plates. If it is equipped with a six-high structured leveling machine, it can flatten and cut coil plates with high surface requirements, such as metal and aluminum.
According to customer requirements,the production line can be equipped with primary or fine leveling machines. The fixed length and shear feeding machinery can adopt common mechanical appliances, cooperative action, and digital frequency conversion technology or AC servo technology. The shearing machines can be an ordinary mechanical shearing machine, ordinary hydraulic shearing machines, high-speed brake shearing machines with an electromagnetic clutch, pneumatic clutch transmission power,movable shearing machines, and rotary flying shearing machines. After the production line is equipped with related forming machine tools,it can have a wider range of functional extensions.
This is the flying shear cut to length line with loops:
This is the flying shear cut to length line without loops:
Also, you can see each part of the production line:
The below picture shows all the machines for this: flying shear cut to length line for thin plate.
They are:
1) Decoiler
2) Leveling machine
3) Flying shear
4) Flim laminating and length fixing mechanism
5) Stacking mechanism
Parameter of Flying Shear Cut to Length Line for Thin Plates
| Model |
650 800 |
800 |
1250 1600 1800 2000 2200 |
Raw Coil |
|
,,
Cold-rolled steel
0.5mm-3mm
800mm(MAX)
10ton(MAX)
±0.3mm |
,, coil,Galvanized coil,Co
0.3mm-2.3mm
1250mm(MAX)
20ton(MAX
±0.3mm |
lor-coated coil,Stainless
0.5mm-3mm
1600mm(MAX)
20ton(MAX) |
steel coil,Aluminum etc.
0.5mm-3mm 0.5mm-3mm 0.5mm-3mm |
| Coil Thickness |
0.2mm-2.3mm 0.2mm-2.3mm |
| Coil Width |
650mm(MAX)
8ton(MAX) |
800mm(MAX)
10ton(MAX) |
1800mm(MAX)
20ton(MAX) |
2000mm(MAX)
20ton(MAX) |
2200mm(MAX)
20ton(MAX) |
| Coil Weight |
| Shearing Accuracy |
±0.3mm ±0.3mm |
±0.5mm |
±0.5mm ±0.5mm ±0.5mm |
| Operating Speed |
80m/min(MAX) 80m/min(MAX) |
80m/min(MAX) |
60m/min(MAX) |
60m/min(MAX) 60m/min(MAX) 60m/min(MAX 60m/min(MAX) |
| Model |
400 |
800 |
800 |
1250 |
1600 |
1800 |
R aw C o i l |
, , , ,
Cold-rolled steel coil,Galva nized coil,Color-coated coil,Stainless steel coil,Aluminum etc. |
| Coil Thickness |
0.2mm-2.0mm 0.2mm-2.3mm |
0.5mm-3mm |
0.3mm-2.3mm |
0.5mm-3mm |
0.5mm-3mm |
| Coil Width |
400mm(MAX 800mm(MAX) |
800mm(MAX) |
1250mm(MAX) |
1600mm(MAX) |
1800mm(MAX) |
| Coil Weight |
5ton(MAX) 10ton(MAX) |
10ton(MAX) |
20ton(MAX) |
20ton(MAX |
20ton(MAX) |
| Shearing Accuracy |
Cutting±0.3mmAcc/decelerate±0.4mm |
| Shearing Speed |
200cuts/min 160cuts/min |
120cuts/min |
120cuts/min |
| Operating Speed |
70m/min-90m/min |
80m/min |
Audited Supplier 
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