The ZQ11 Series Shear Plate Production Line is a pioneering domestic initiative, utilizing a rotary cutting principle to provide noiseless, automatic operation. This advanced system can shear plates ranging from 1-12mm in thickness, with customizable lengths according to user requirements.
Key features include:
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Precision and Speed: The system delivers highly accurate blank sizes and cuts at impressive speeds, ensuring minimal deformation and perfect incision formation.
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Efficient and Energy-Saving: The rotary cutting principle eliminates material waste and consumables, offering significant energy conservation without compromising performance.
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Ideal for Street Lighting Manufacturers: The shear plate production line is particularly suited for producing longer shear plates, making it a preferred choice for manufacturers of street lighting poles and other long steel structures.
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No Marking Needed for Trapezoidal Plate Cutting: With this rotary shear, cutting trapezoidal plates does not require prior marking, simplifying the production process.
Utility poles: they're everywhere. Electricity poles, light poles, and sign poles are widely used for infrastructure worldwide. Usually, these poles are made of steel, wood, or concrete
Steel poles have many advantages over other materials. The poles are strong and have a longer lifespan. We provide automated and semi-automated production lines and machines for producing utility poles. these poles can be manufactured in custom lengths and diameters with a conical, straight, or combined shape.
Option to store cables inside the pole
Light Pole Production Line Process
Our advanced light pole manufacturing line integrates precision engineering and automated systems to ensure high-quality output. Below is the streamlined workflow with key equipment highlights:
1. Material Preparation
•Uncoiling & Leveling: Steel coils/plates are fed into an uncoiler and processed through a leveling machine to eliminate internal stress and ensure flatness.
•Angled Shearing: The leveled steel is cut into trapezoidal blanks using an angled shear line, achieving ±2mm dimensional accuracy for optimal material utilization.
2. Forming & Seaming
•Progressive Bending: A CNC press brake performs multi-stage bending to shape the steel into cylindrical/tapered profiles. Critical parameters (e.g., curvature depth ≤5mm deviation) are digitally controlled for consistency.
•Mechanical Seaming: A mechanical seaming machine aligns edges precisely, followed by semi-automatic welding lines to create seamless longitudinal joints. Submerged arc welding ensures ≤1mm weld reinforcement and smooth surfaces.
3. Post-Forming Treatment
•Straightening & Calibration: A tube straightening machine corrects micro-deformations (straightness ≤1/1000) to meet strict tolerances.
•Surface Finishing: An automated grinding/polishing system removes weld imperfections, achieving Ra≤3.2μm surface roughness for coating adhesion.
4. Structural Enhancement
•Incremental Tube Bending: For complex designs, a progressive tube bender adjusts angles (e.g., lamp arm joints) with ±1° precision using hydraulic servo controls.
•Flange Assembly: Base flanges are laser-cut and welded with robotic MIG systems, ensuring ≥10mm fillet weld penetration for structural integrity.
5. Corrosion Protection
•Hot-Dip Galvanizing: Poles undergo acid pickling, fluxing, and immersion in a 450°C zinc bath (coating ≥86μm) for >30-year outdoor durability.
•Powder Coating: Electrostatic spray lines apply polyester/epoxy layers (80-120μm thickness) with UV resistance, available in custom RAL colors.
Quality Assurance
•In-line Inspection: Laser scanners and ultrasonic testers monitor dimensional accuracy (e.g., diameter tolerance ≤±1.5mm) and weld quality.
•Load Testing: Simulated wind resistance (≥36m/s) and seismic stress (≥Richter 10) are validated via hydraulic rigs.
This integrated process combines lean manufacturing principles with ISO-certified controls, delivering light poles with <0.05% defect rates. For technical specifications or customized solutions, please refer to our detailed equipment datasheets
Technique parameters of machine
| NO. |
Description |
Value |
Unit |
| 1 |
SHEARING LENGTH |
12000 |
mm |
| 2 |
MAX SHEARING THICKNESS |
6 |
mm |
| 3 |
MAX SHEARING WIDTH |
2400 |
mm |
| 4 |
WALKING DEVICE SPEED |
25 |
m/min |
| 5 |
ROLLER SHEAR HEAD MOTOR |
MODEL |
2*3 |
kW |
| 6 |
FEEDING DEVICE MOTOR |
MODEL |
4 |
kW |
| 7 |
OIL PUMP MOTOR |
MODEL |
11 |
kW |
| 8 |
FEEDING MOTOR |
MODEL |
3 |
kW |
| 9 |
OIL PUMP |
MODEL |
25 |
ml/r |
| 10 |
MAX PRESSURE OF SYSTEM |
20 |
MPa |
11 |
MACHINE SIZE |
L |
34000 |
mm |
| W |
3800 |
mm |
| H |
1600 |
mm |
3. USE:
This machine is suitable for plate-cutting processing, especially for exceptionally long plates. Easy operation and processing of the optional length of the plate make the machine productive. Pressing the plate, which needs to be cut into the walking equipment through the hydraulic cylinder and shearing it by a revolving cutter accompanied the movement of the walking equipment. It can also cut taper plates according to the requested inclination. Therefore, this machine is widely used to process light poles, vessels, metal structures, ships, buildings, hardware, etc.
4. CHARACTERISTIC:
(1)The cutter discs, driven by the speed reducer powered by electrical machinery, are installed on two spindles. They have excellent adjustable-rate performance, no noise, and simple operation. The speed reducer spearheads the vice spindle to make the cutter heads roll. Made of 6CrWZSi material, the cutters have high shearing strength, good mechanical properties, and long service life.
(2) Driven by the speed reducer powered through the electrical machinery, the running gear moves steadily on the wheel of the railway track. The transmission is reliable, and the adjustable speed coordinates the hob. Pressed on the running gear by several hydraulic cylinders, plates are sheared with accurate size.
(3) the running gear is easy to transport and install with thick plate welding and partial structure. The shearing length can be lengthened or shortened according to requirements.
(4) The feeding device has a simple structure and is equipped with 4-5 Stop points and a hydraulic cylinder to control the materials. The shearing thickness is adjustable. Trapezoidal plates can be sheared directly without drawing. Thus, the operation is effortless.
(5) the rolling cutter and walking installment are controlled separately in the electric appliance design. There is no linkage between the Clamping cylinder and the drive motor, guaranteeing safe, convenient, and reliable operation.
MAIN SPARE PARTS SUPPLIER
| SN |
NAME |
SPEC. |
QTY |
SUPPLIER |
| 1 |
OIL PUMP |
25 ABOVE DISPALCEMENT |
1SET |
SHANGHAI |
| 2 |
OIL PUMP MOTOR |
11kW |
1SET |
JIANGSU |
| 3 |
GEAR PUMP |
25 ABOVE DISPLACEMENT |
1SET |
HUAIYIN |
| 4 |
GEAR PUMP MOTOR |
3kW |
1SET |
JIANGSU |
| 5 |
WALKING GEAR |
NGW11 |
1SET |
TAIXING |
| 6 |
ROLLING SHEAR GEAR HEAD |
BWD220 |
2SETS |
DAJIANG |
| 7 |
WALKING SPEED MOTOR |
4kW |
1SET |
JIANGSU |
| 8 |
ROLLING SHEAR HEAD MOTOR |
3kW |
2SETS |
JIANGSU |
| 9 |
FEEDING DEVICE MOTOR |
3kW |
1SETS |
JIANGSU |
| 10 |
ROUND BLADE |
400 |
2PCS |
CHANGZHOU |
| 11 |
SEALINGS |
FULL SET |
1SET |
IMPORT FROM JAPAN |
| 12 |
ELECTRIC COMPONENTS |
|
1SET |
|
| 13 |
HYDRAULIC OIL |
46# ANTI-WEAR |
1.5
BARREL |
SHANGHAI(CHARGED BY USER) |
| 14 |
HYDRAULIC VALVE STACK |
PROFESSIONAL SYSTEM |
1SET |
HOME MADE |
| 15 |
PRESSURE AND FEEDING CYLINDER |
PROFESSIONAL SYSTEM |
1SET |
HOME MADE |
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